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E-Mobility
E-mobility Prototyping and Small Series Production for the Automotive Industry
Reliable Service & Open Communication
Fast and On-Time Delivery
Up to 3000 Tons Clamping Force
Production in
Denmark & Ningbo
We are Formkon – Your Trusted Partner in E-Mobility Manufacturing
E-mobility demands lightweight, high-performance components for efficiency, durability, and sustainability. We go beyond manufacturing—we co-engineer solutions that accelerate innovation in electric vehicles (EVs) and power electronics.
With expertise in high-pressure die casting (HPDC), CNC machining, investment casting, and friction stir welding (FSW), we craft precision aluminium and magnesium components that enhance performance, reduce weight, and optimise thermal management.
We work closely with automotive engineers and power electronics manufacturers to deliver converter housings, inverter casings, electric enclosures, stator housings, and cooling systems that meet and exceed industry standards.
High-Precision Casting for Power Electronics & E-Mobility
| Processes | Application | Benefits |
| High-Pressure Die Casting | Motor & stator housings, inverter & converter enclosures | High strength, lightweight, tight tolerances |
| Friction Stir Welding | Battery coolers & lightweight frames | Seamless, high-strength joins with no heat distortion |
We have successfully delivered components for international Automotive projects and understand the unique challenges faced in this sector. Our expertise in rapid delivery of prototypes and small series makes us a valuable partner for the defence industry, where speed and flexibility are essential. Maximum precision and on-time delivery. Contact us today
Request Your Custom Quote
Delivering Perfection for Your Project
State-of-the-Art Production Capacity
Formkon operates cutting-edge production facilities with over 20 high-tech CNC machines in a climate-controlled environment. Our machining park includes both 3-axis and 5-axis CNC milling machines and lathes, allowing us to handle complex geometries in aluminium and magnesium. We have also invested in automation solutions, such as robotic systems, to enhance efficiency and quality. Get in touch today to discuss your requirements
Challenges in E-Mobility – Precision and Speed
Fast & Reliable Prototype & Small-Series Delivery
The e-mobility industry demands innovation, speed, and precision. As technology evolves, rapid development cycles are essential. At Formkon, we ensure swift prototype and small-series production with short lead times, enabling you to accelerate the transition to sustainable mobility solutions.
Uncompromising Precision & Reliability
Performance and durability are critical in e-mobility components. Our advanced CNC machining and manufacturing processes guarantee that every prototype meets the highest standards—optimised for efficiency, lightweight design, and superior performance.
Tailor-Made Innovation for Defense Projects
Each e-mobility project has unique requirements, demanding customised and cutting-edge solutions. We specialise in bespoke prototypes, small-series production, CNC machining, and post-processing treatments, integrating the latest lightweight materials and precision casting techniques to enhance efficiency and performance.
Minimizing Risk with Prototyping
Developing next-generation e-mobility solutions comes with challenges. Early-stage prototyping and small-series production enable extensive testing and validation, reducing development risks and ensuring a smooth transition to full-scale production.
Commitment to Quality & Sustainability
At Formkon, quality and sustainability go hand in hand. We are committed to precision, reliability, and responsible manufacturing, ensuring that every component meets the highest standards.
✔ ISO 9001-certified production – Delivering consistent, high-quality manufacturing with strict quality control.
✔ Advanced process simulations – Preventing defects before production, optimising efficiency and material use.
✔ Sustainable manufacturing – Eco-friendly processes, recyclable materials, and optimised energy consumption to reduce environmental impact.
Why Leading EV Manufacturers Trust Formkon
At Formkon, we believe in partnership, precision, and innovation. With decades of experience in precision casting and machining, we collaborate closely with our customers to develop lightweight, high-performance solutions for electric vehicles and power electronics.
Partner with Formkon – Precision, Trust, and Innovation
At Formkon, we don’t just supply components—we develop solutions that help our partners innovate and lead in the e-mobility sector.
Let’s discuss your project—we’re ready to help you reduce weight, optimise performance, and accelerate production timelines.
Request a Quote — Our team is ready to deliver a fast, tailored proposal for your prototype, small-series, and component needs in the EV industry
Tailored Solutions for E-Mobility & Power Electronics
Working side by side with our partners, we manufacture:
Converter & Inverter Housings – Precision-cast solutions for heat dissipation & EMI shielding
Electric Enclosures & Casings – Protecting sensitive electronics from heat and vibration.
Stator Housings – Lightweight, durable designs for enhanced motor efficiency.
Battery Cooling Systems – Advanced coolers, heat exchangers & friction stir welded (FSW) plates.
Chassis & Structural Components – Durable, lightweight aluminium & magnesium parts.
Advanced Manufacturing for Precision & Performance
We invest in state-of-the-art technology to ensure every component meets the highest standards:
High-Pressure Die Casting (HPDC) – Strong, lightweight, precision-engineered EV components.
Investment Casting – Ideal for intricate, high-performance power electronics enclosures.
Friction Stir Welding (FSW) – Seamless, high-strength joining for battery enclosures & cooling plates.
CNC Machining & Surface Finishing – Tight tolerances and superior quality, every time.
Precision, Speed & Expertise – Your Partner in E-Mobility
Quality, Expertise, and Speed – All in One
