CNC machining

In our machining department, we offer CNC machining
of prototypes, special parts, fixtures and small series.
We also offer finishing of cast items. We can process most types of metal and plastics but mainly focus on aluminium and magnesium materials.

Our machining department in brief

  • 25 dedicated employees
  • 13 high-tech machining centres
  • We offer 3-axis and 5-axis milling and turning
  • Possibility of 24-hour operation, 7 days a week
  • Latest CAM software – Mastercam and Hypermill
  • In-house measuring and documentation
Kvalitetsgaranti ved Formkon A/S

Prompt
offers

Offers will usually be prepared in 2 – 48 hours.

Kvalitetsgaranti ved Formkon A/S

Flexibility
Good flexibility and fast throughput times for prototypes and special parts.

Kvalitetsgaranti ved Formkon A/S

Partner
A competent partner for product optimisation.

Kvalitetsgaranti ved Formkon A/S

Solutions
Automated solutions for unmanned operation which is particularly attractive for small series productions.

Kvalitetsgaranti ved Formkon A/S

Cast items
Special competencies and setup in of cast items.

CNC machining - our competences in brief

CNC milling

Our 3-axis and 5-axis CNC milling machines form the core of the department. Their high level of precision and flexibility allow us to handle complex jobs where the customers make heavy demands for tolerances, surface finish, etc.

Our primary production consists of prototypes and small series. Our machines are connected to MasterCam where all programs are made. The most recent investments have been made in automation, such as pallet exchanger, robot solutions and large tool hoppers. This allows us to run many more unmanned hours.

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CNC turning

This department consists of 3 Gildemeister lathes with Heidenhein Plus IT control and 1 Mazak multitasking machine. Jobs can be moved fluently between the machines as they are all connected to MasterCam where all programs are made. This minimises the risk of errors and reduces setup times for new and repeat orders.

The 3 Gildemeister machines have rotating tools and one machine also has a Y-axis. Mazak Integrex has a full 5-axis head and a large tool hopper. The machines allow items up to Ø650mm in all materials.

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Finishing of cast items

We have much experience in demanding CNC finishing of cast items in aluminium and magnesium. We mainly finish prototypes and small series. Our setup for finishing cast items has been optimised for this.

To ensure the best possible result, all of our precision machines are fitted with probes to allow probing of all cast items to find the best fit before initiating the CNC machining process.

 

Measuring and documentation

After CNC machining, we can offer measuring and documentation of the items. For this, we have a Wenzel LH87 Premium with a working area of 1500x800x700mm and others.

Close, professional partners

We believe that the best and least expensive solutions are achieved through close partnerships between the customer and our specialists. That’s why we attach high priority to a close dialogue with our customers.

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CNC machining - machine list


5-AXIS CNC MACHINING
Manufacturer Model Working area
Hermle C42 800x800x550mm
Hermle C22 450x600x330mm
Deckel Maho DMU 80evo 800x650x550mm
Deckel Maho DMU 60evo 650x450x450mm
Deckel Maho DMU 60monoblok 630x560x560mm
3-AXIS CNC MACHINING
Manufacturer Model Working area
Deckel Maho DMU 65 Monoblock 735x650x560mm
Deckel Maho DMC 75V line 750x600x550mm
Deckel Maho DMC 100V 1000x800x650mm
Deckel Maho DMC 50V 500x400x400mm
TURNING
Manufacturer Model Working area
Mazak I200-S Ø650x1000mm
Gildemeister CTX 420 linear Ø450x650mm
Gildemeister CTX 510 Ø600x1000mm
Gildemeister CTX 420Y linear Ø450x650mm