Automotive

Automotive

Prototypes and pre-series in
Aluminium & Magnesium – for Realistic Testing

Aluminium_druckguss | Formkon

Automotive lightweight Solutions

– Prototypes and pre-series in aluminium & magnesium

Alu Kühlkörper von Formkon – komplexe Aluminium-Kühlkörperlösung mit integrierten Kanälen für effiziente Wärmeableitung in Leistungselektronik und Industrie.

Formkon is your professional partner for A-, B-, C-, and D-sample prototypes as well as pre-series production for the automotive industry.

With more than 35 years of experience, we have produced nearly every type of aluminium and magnesium die-cast component for automotive applications – from traditional systems to cutting-edge e-mobility

For B-, C-, and D-samples, we offer production-like prototypes using die casting, ensuring realistic and functional testing conditions.

A-sample prototypes can be either milled from solid or cast using the investment casting process. We have extensive experience in the following product groups, and especially over the past 10 years, we have developed deep expertise in components for e-mobility.

Inverter and control unit housings

E-motor housings

E-axles

Battery enclosures

Structural components

Compressor housings

Heat sinks and cooling plates

Display components

Our Core technologies

Investment Casting – Extremely fast Prototype Production

With 3D-printed master models for short lead times

Die Casting Aluminium – Production-like Prototypes

Near-series prototypes with excellent repeatability – perfect for validation and functional tests.

Die Casting Magnesium – Production-like Prototypes

Near-series prototypes with excellent repeatability – perfect for validation and functional tests.

CNC Machining – High-Precision Milling & Turning

High-precision milling and turning for tight tolerances and fast design iterations.

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