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Magnesium Die Casting
– Precision and Excellence for Over 35 Years. Lightweight and Precise – Magnesium Die Casting Experts for Prototypes and Small Series (50–5000 Units)
Trust Through Transparency
Fast and On-Time Delivery
Up to 2500 Tons Clamping Force
Production in Denmark & Ningbo
Magnesium Die Casting – Precision Prototypes and Small Series for High Demands
Formkon specialises in magnesium die casting prototypes and pre-series perfectly tailored to your requirements. Using state-of-the-art technology, we produce components with exceptional precision and ultra-lightweight properties. We also offer small series production, provided the quantity and complexity align with our advanced manufacturing capabilities.
If you require only a few magnesium prototypes in the early development phase, we can quickly and efficiently produce them using the precision casting process.
From the initial design idea to the final product, we guide you through the entire development and manufacturing process, optimising every stage with advanced flow simulations.
Our Magnesium Die Casting Services
Prototype Production
Fast and precise manufacturing of magnesium die casting prototypes that shorten development timelines and accelerate time-to-market. Typical delivery times range from 6 to 15 weeks, including all post-processing.
Small Series Production
Efficient production of small batch quantities with consistently high quality, ideal for pilot projects and market testing.
Post-Processing Services
After casting, we offer a variety of post-processing services to further enhance the quality and functionality of your components.
Request Your Custom Quote
Delivering Perfection for Your Project
Machine List – Magnesium Die Casting (Cold Chamber))
| 280 tons | 800 tons | 2.000 tons |
| 500 tons | 1.100 tons | 2.500 tons |
Additional Services for Magnesium Die Casting
- Design Consultation: Expert guidance to optimise your components for die casting
- Professional Flow Simulations: Advanced analysis to ensure optimal material flow and eliminate potential weaknesses
- CNC Machining: Precision machining with 20 state-of-the-art centres for unparalleled accuracy.
- Laser Engraving. Customised and durable markings for your components.
- Leak Testing: Comprehensive testing to guarantee component reliability.
- Friction Stir Welding: High-strength and precise welding for demanding applications.
- Impregnation: Enhanced durability and sealing to prevent leaks.
- Inspection Reports: Detailed quality assurance documentation tailored to your needs.
- Technical Cleaning: Removal of contaminants to meet strict industry standards.
- Small Assembly Tasks: Efficient assembly services for added convenience.
Why Choose Magnesium Die Casting?
- Ultra-Lightweight
Magnesium is the lightest structural metal, weighing 33% less than aluminium, making it ideal for lightweight applications. - High Strength
Despite its low weight, magnesium offers exceptional strength and stability. - Excellent Thermal Conductivity
Perfect for applications requiring efficient heat dissipation, such as electronics housings.
- Design Flexibility
Enables thin-walled, complex structures with high precision for innovative designs.
Contact Us for Your Aluminium or Magnesium Project
Let us help you bring your project to life with our magnesium die casting expertise.
Our Magnesium Die Casting Services
We bring your ideas to life with magnesium prototypes that meet the highest quality standards. Using advanced simulations, we identify potential weaknesses early, ensuring an efficient and flawless production process from start to finish.
Magnesium Die Casting is Our Core Expertise
Expert advice and fast deliveries are not enough. At Formkon, quality is the cornerstone of everything we do.
We are committed to providing a service that reflects excellence at every step.
Small Series Production – Cost-Effective and Flexible (50–5000 Units)
Our production is tailored to prototypes and small series, combining the highest quality with short delivery times. By optimising every step of the process, we ensure precise and cost-effective production, even for smaller quantities.
Applications for Magnesium Die Casting
- Automotive Industry: Structural components, transmission housings, and steering systems where weight reduction is critical.
- Electronics: Lightweight and durable housings for devices requiring high thermal conductivity.
- Robotics: Precision components for robotic arms and automation systems that demand lightweight construction and exceptional stability.
- Medical Technology: Robust and biocompatible components for mobile medical devices.
- Aerospace and Defence: Ultra-lightweight and high-strength components designed to meet the stringent requirements of aerospace and defence applications, including structural parts and heat-resistant housings.
Optimal Preparation with Precision Magnesium Die Casting Simulations
At Formkon, we prioritise efficient and precise preparation for your magnesium die casting projects. Using state-of-the-art simulation software, we analyze critical factors such as material flow, filling behavior, and potential weaknesses during the planning phase. This comprehensive analysis ensures consistently high quality while minimizing development risks.
Benefits of Our Magnesium Die Casting Simulations
- Material Flow Optimization
Detailed simulations identify bottlenecks and optimize the casting process before production begins. - Reduced Development Risks
Weak points and potential sources of errors are identified and resolved early. - Cost Efficiency
Precise simulations save time and money by minimizing production errors. - Perfect Tool Design
Optimise your tools for maximum productivity and durability.
Why Choose Formkon?
Specialisation in Prototypes and Small Series
We deliver precise results for smaller projects with unmatched efficiency.
Technological Innovation
State-of-the-art casting technology and advanced simulations ensure optimal results for every project.
Transparent Communication
We prioritise open and close collaboration to meet your unique requirements.
Frequently Asked Questions (FAQ)
At Formkon, we prioritise speed and efficiency to ensure your projects are completed on time and to the highest standard. Our exceptionally short delivery times range from 6 to 15 weeks, covering every step of the production process. This includes not only the manufacturing of prototypes or small series but also comprehensive post-processing services.
Our fast and reliable production enables us to deliver even the most complex projects on schedule without compromising on quality. Contact us today to discuss your project and receive a detailed delivery timeline tailored to your needs.
Aluminium and magnesium are two of the most commonly used materials in die casting, each offering unique advantages depending on the application.
Advantages of Aluminium in Die Casting:
- Lightweight: Up to 30% lighter than aluminium, making it perfect for weight-sensitive applications like e-mobility and aerospace.
- Efficient Production Processes: Shorter cycle times and reduced tool wear make magnesium highly cost-effective for large series production.
- Excellent Damping Properties: Effectively reduces vibrations and noise.
- High Strength and Durability: Ideal for components that must withstand mechanical stress, such as automotive parts or electronic housings.
- Corrosion Resistance: Perfect for demanding environments.
- Thermal Conductivity: Aluminium is optimal for applications requiring efficient heat dissipation.
Advantages of Magnesium in Die Casting:
- Lightweight: Up to 30% lighter than aluminium, making it perfect for weight-sensitive applications like e-mobility and aerospace.
- Efficient Production Processes: Shorter cycle times and reduced tool wear make magnesium highly cost-effective for large series production.
- Excellent Damping Properties: Effectively reduces vibrations and noise.
Choosing the Right Material for Your Project
The die casting process benefits from the specific properties of each material:
- Aluminium excels with its high fluidity, enabling the production of complex geometries.
- Magnesium offers faster production cycles and efficiency in high-volume manufacturing.
The choice between aluminium and magnesium depends on your project’s requirements:
- For applications requiring high strength and thermal resistance, aluminium is the best option.
- For lightweight and cost-efficient solutions, magnesium is ideal.
Both materials deliver high-quality, precision-engineered components tailored to your needs.
Magnesium die casting is a process where molten magnesium is injected into a mold under high pressure to create precise and durable components. As the lightest structural metal, magnesium offers an excellent combination of lightweight properties, high strength, and thermal conductivity.
Specialised in Prototypes and Small Series
At Formkon, we focus on producing prototypes and small series in quantities ranging from 50 to 5000 units. This flexibility allows us to meet the unique needs of our customers while delivering high-quality solutions. Magnesium die casting is particularly suited for creating complex geometries and intricate details that are difficult to achieve with other manufacturing methods.
Key Advantages of Magnesium Die Casting:
- Precision and Repeatability: Ensures consistent quality for every component.
- Lightweight Construction: Ideal for weight-sensitive applications.
- Complex Designs: Capable of producing intricate and thin-walled structures.
- Industry Applications: Perfect for sectors where weight savings and reliability are crucial, including:
- Automotive
- Aerospace & Defence
- E-Mobility
- Electronics
Our focus on small series production ensures fast, efficient, and tailored solutions for innovative projects.
Magnesium is one of the most popular materials for die cast parts due to its unique properties that set it apart from other materials. As the lightest structural metal, magnesium combines exceptional strength with very low weight, making it particularly attractive for industries that depend on weight reduction, such as automotive, aerospace, and e-mobility.
Magnesium also offers excellent thermal conductivity and electromagnetic shielding, making it an ideal choice for electronic applications. Its high castability enables the production of complex geometries and intricate details with minimal material waste.
At Formkon, we leverage these advantages to manufacture prototypes and small series (50–5000 units) that are both functional and cost-efficient. Magnesium die cast parts deliver the perfect balance of lightweight construction, stability, and precision—essential qualities for innovative projects.
Contact Us Today
Start your next project with magnesium die casting – reach out to our team for personalised advice.
