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Aluminium Die Casting
Your reliable partner for complex prototypes in aluminum die casting
– including all post-treatments
Trust Through Transparency
Fast and On-Time Delivery
Up to 3000 Tons
Clamping Force
Production in
Denmark & Ningbo
Specialists in Complex Aluminum Die-Cast Parts
For over 35 years, we have been manufacturing complex and high-precision components using the aluminum die casting process. As experienced specialists, we focus on producing prototypes, as well as pre-series and small batches for new development projects – primarily for the automotive industry, but also for other sectors.
Our Aluminium Die Casting Services
Prototype Production
Reliable and efficient production of aluminum die-cast prototypes, minimising development time and accelerating market entry. Typical delivery time is 6–15 weeks, including all post-processing.
Small Series Production
Efficient production of small batches with consistently high quality – ideal for pilot projects and market tests.
Post-Processing
Following casting, we provide a comprehensive range of post-processing options to further optimise the quality and functionality of your components.
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Additional Services
- Design Consultation
- Professional Fill Simulations
- CNC Machining (20 high-tech machining centres)
- Laser Engraving
- Leak Testing
- Friction Stir Welding
- Impregnation
- Preparation of Inspection Reports
- Technical Cleaning
- Small Assembly Tasks
Machine List – Aluminium Die Casting (Cold Chamber)
| 160 Tons | 500 Tons | 1.600 Tons |
| 180 Tons | 800 Tons | 2.000 Tons |
| 280 Tons | 1.100 Tons | 2.500 Tons |
| 350 Tons | 1.200 Tons | 3.000 Tons |
Simulations – Perfect Preparation for Your Projects
At Formkon, we prioritise efficient and precise preparation for your die casting projects. As an in-house process, we utilise state-of-the-art die casting simulation software to analyse critical factors such as material flow, filling behaviour, and potential weaknesses during the planning phase. This comprehensive analysis, performed entirely within our facilities, ensures consistently high quality and minimises development risks.
Benefits of Our Die Casting Simulations
- Reduced Development Risks: Weak points and potential error sources are detected and resolved early in the process.
- Cost Efficiency: Accurate simulations save time and money by minimising production errors.
- Perfect Tool Design: Optimise your tools for maximum productivity and durability.
Aluminium Die Casting – High-Performance Prototypes
For series-production parts in aluminium die casting, this process is also the ideal choice for prototypes and pre-series. Compared to alternative prototyping methods such as milling, 3D printing, or sand casting, die-cast prototypes provide significant advantages: fully functional components, precise material properties, and the crucial casting surface that enhances durability.
Want to explore the full potential of aluminium die-cast prototypes? Get in touch with us today.
Frequently Asked Questions (FAQ)
We deliver parts within 6–15 weeks. This timeframe covers all production stages, including simulation, tool manufacturing, casting, and all post-processing steps and quality control.
Contact us today to learn how our aluminium die casting solutions help drive your project forward with precision and reliability.
We focus on prototypes and pre-series, primarily for the automotive industry. However, we also offer small series production, especially for other industries where production volumes are lower. Typical quantities range from 50 to 5,000 units.
Confidentiality Guaranteed – Your Data Is Safe with Us
We understand how crucial confidentiality is when developing innovative projects. That’s why we are happy to sign a Non-Disclosure Agreement (NDA) to ensure your ideas and data remain fully protected.
